ALTEBO.
Knauf

Construction materials

Ploughshare mixer for construction materials

A ploughshare mixer for blending construction materials — homogenising by mechanical fluidisation, at the throughput of a high-capacity industrial line.

Industrial mixing equipment built by Altebo and installed in the plant

Contextul

Knauf is one of the largest producers of gypsum-based construction materials. Dry mortar and plaster recipes contain additives at very low concentrations — setting modifiers, water retention agents, fibres — on which the behaviour of the product on site depends.

The technical problem in such a recipe is not blending the main components but distributing evenly an additive that makes up under 1 % of the batch mass: if it does not reach the whole batch equally, some of the bags produced behave differently from the rest, and the defect is only discovered during application.

Ce am livrat

  • A ploughshare mixer for blending construction materials

  • Homogenising by mechanical fluidisation, at the throughput of a high-capacity industrial line

Dimensions and capacities

Date tehnice — Ploughshare mixer for construction materials
Machine typePloughshare mixer
Mixing principleMechanical fluidisation

What problem it solved

Mechanical fluidisation distributes additives making up under 1 % of the batch mass evenly through the whole volume — precisely the requirement that makes the difference in a construction material recipe.

The machine works at the throughput of a high-capacity industrial line, so homogeneity is not bought at the price of slowing production down.

Catalogue machines used in this project

Do you have a similar process?

Describe the material and the throughput — you get the technical proposal and the price, normally within 48 hours.